Application: Our state-of-the-art automated gantry welding station is equipped with Fronius TIG and MIG power sources, along with advanced technologies such as laser seam tracking, arc viewing cameras, and real-time current and voltage monitoring. This setup supports both linear and circular welding for high-precision fabrication of complex and large-scale structures. The GMAW system, powered by the Trans Steel 5000 PULSE, offers a wide array of metal transfer modes—including short-circuit, globular, spray, pulse, synchro pulse, and specialized modes like steel root and stitch welding—ensuring versatility and efficiency across applications. The GTAW system, driven by the Magic Wave 3000, enables TIG AC/DC and manual arc welding, making it ideal for tasks demanding fine control and accuracy. This facility advances research and development in automated welding, aiming to enhance productivity and deliver consistent, high-quality welds. SPECIFICATIONS Component Specifications / Features Welding Station Type Automated Linear and Circular Gantry Welding Station Automation Provider KML Sensors GMAW Power Source Fronius Trans Steel 5000 PULSE GMAW Modes Short-circuit, Globular, Spray, Pulse, Synchro Pulse, Spot & Stitch, Steel Root, Steel Dynamic GMAW Technical Specs 10–500 A range, 500A@40%, 420A@60%, 360A@100% duty cycle, IP23, Water-cooled, pf: 0.99 GTAW Power Source Fronius Magic Wave 3000 GTAW Modes TIG AC, TIG DC, TIG Pulse, Manual Metal Arc GTAW Technical Specs AC: 5–300 A, DC: 3–300 A, 300A@60%, 260A@100%, 85% efficiency, Water-cooled, IP23 Automation Features Siemens PLC-based controller, Siemens servo motors, Hiwin linear guideways and ball screw, Accuracy: 0.1 mm Axes Stroke X: 1000 mm, Y: 500 mm, Z: 500 mm, XY-axis: 100 mm, Rotary: 0–360° Laser Seam Tracker KML Sensors, 0.1 mm tracking accuracy, 30 mm FOV, 150 mm standoff Arc View Camera KML Sensors, Real-time monitoring, High-res imaging, 30 mm FOV, 150 mm standoff Current & Voltage Monitoring PicoScope 4444 Oscilloscope with Pico Connect 442 (1000 V) and TA301 (200/2000 A) Software for Monitoring PicoScope 6 (Open Source) Cooling Water-cooled systems with Chiller unit